GE Healthcare Revolution Series

Reconstruction or Image Processing Failure

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Asset Type

CT Scanner

Manufacturer

GE Healthcare

Model

Revolution Series

What This Guide Helps With

Image reconstruction failures, delayed image availability, processing errors, or missing CT images after scan acquisition.

Step-by-Step Troubleshooting

1. Ensure Patient Safety First

Confirm the patient is no longer dependent on the affected scan session before troubleshooting.

Action:

Expected: Patient care continues safely without unnecessary repeat exposure.

2. Verify the Reported Failure

Confirm exactly what failed.

Action:

Expected: The failure type is clearly identified before deeper troubleshooting begins.

Why it matters: A PACS transfer issue can look like reconstruction failure, but the troubleshooting path is different.

3. Check the Operator Console Status

Inspect the CT operator console for visible errors or abnormal behavior.

Action:

Expected: Console is responsive and reconstruction queue status can be reviewed.

If the console is frozen or unresponsive, proceed with safe restart steps only after confirming no active scan or reconstruction is in progress.

4. Confirm the Scan Data Was Acquired

Make sure the issue is not failed acquisition.

Action:

Expected: Acquired scan data is present and associated with the correct exam.

If no scan data exists, the issue may be acquisition-related rather than reconstruction-related.

5. Check Reconstruction Queue or Pending Jobs

Review whether reconstruction jobs are stuck, paused, failed, or backed up.

Action:

Expected: Reconstruction jobs are either actively processing or show a clear failure state.

If one job is stuck and others are waiting behind it, document the affected exam and escalate before deleting or altering data.

6. Verify Protocol and Reconstruction Settings

Confirm that the selected protocol and recon parameters are valid.

Action:

Expected: Reconstruction settings are valid and consistent with normal department workflow.

Why it matters: Invalid or unusual recon parameters can cause processing errors even when the scan acquisition was successful.

7. Check Storage Capacity

Low storage can prevent reconstruction or image processing from completing.

Action:

Expected: Adequate storage is available for reconstruction and temporary processing.

If storage is full or near full, stop scanning and escalate for controlled data management.

8. Check Network and PACS Separation

Determine whether images failed to reconstruct or simply failed to send.

Action:

Expected: Locally reconstructed images are viewable before blaming reconstruction.

If images are present locally but absent in PACS, troubleshoot as a DICOM/network transfer issue, not a reconstruction failure.

9. Attempt a Safe Reprocess or Manual Reconstruction

If raw data is present and the system allows it, attempt reconstruction again using normal operator-level tools.

Action:

Expected: Images reconstruct successfully and become available for review.

If successful, verify image transfer to PACS and stop.

10. Restart the Affected Application or Console if Safe

If reconstruction remains stuck and no active scan is running, a controlled restart may clear a software processing fault.

Action:

Expected: Console returns to normal operation and reconstruction can be retried.

Do not hard power-cycle CT system components unless directed by service procedure or qualified support.

11. Test With a Non-Patient or Phantom Workflow if Available

After patient impact is controlled, verify whether the issue is repeatable.

Action:

Expected: Test reconstruction completes normally.

If test reconstructions fail, the issue is likely system-level.

12. Check for Environmental or System Clues

Look for signs of workstation or server instability.

Action:

Expected: No obvious external environmental or power-related cause is present.

Why it matters: Reconstruction can fail due to workstation performance, storage, network, or server-side processing problems.

If the Problem Persists

If reconstruction or image processing still fails after patient safety, acquisition status, queue status, storage, protocol settings, network separation, and environmental or power-related causes have been checked, the issue is likely internal to the CT reconstruction workstation, image processing software, storage system, or system communication pathway.

The CT scanner should be removed from clinical use if images cannot be reliably reconstructed, labeled Out of Service, escalated to GE service, qualified imaging service, or internal imaging support, and evaluated before being returned to patient scanning.

Knowing when to stop is proper troubleshooting. Do not continue scanning patients if image reconstruction reliability is uncertain.

Clinical Use Tip

Do not troubleshoot reconstruction or image processing failures on an active patient. Move the patient to a backup CT scanner or alternate imaging pathway first if imaging is urgent and therapy or clinical decision-making depends on timely image availability.

Do not repeat a CT scan only because images are missing from PACS. First confirm whether the images exist locally, whether raw data is available, and whether reconstruction or transfer failed. This helps prevent unnecessary radiation exposure and supports continuity of care.

Work Order Documentation (CCR Method)

CCR = Complaint, Cause, Resolution

Complaint

What was reported by the clinical staff.

Example:
"CT staff reported that a GE Revolution Series CT exam completed acquisition, but reconstructed images were not available for review."

Cause

What was observed during troubleshooting.

Example:
"Troubleshooting found the raw scan data present, but the reconstruction queue was stalled and no completed image series was generated."

Resolution

What action was taken.

Example:
"Confirmed patient was no longer on the scanner, checked local image availability, verified storage and queue status, attempted safe reprocessing, and removed the CT scanner from service for GE imaging service evaluation."

Helpful Details to Include (If Known)

Final Thought

Reconstruction failures require careful separation of acquisition, processing, storage, and image transfer problems. Clinical Engineering should protect the patient first, avoid unnecessary repeat exposure, verify the simplest external causes, and escalate when image availability cannot be trusted.

That is successful troubleshooting.

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