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Manual Reference
Clinitek Advantus Analyzer Service Guide, 132410, Rev. A, 2006-11
Manufacturer Recommendation / AEM Status
Manufacturer-listed PM items
The service guide lists the following maintenance and service-release activities:
- Clean the analyzer per the Clinitek Advantus Operator’s Guide maintenance section.
- Lubricate the push bar slide arm shaft.
- Use Lubriplate 630-AA multipurpose grease only.
- Perform service release testing before returning the analyzer to the customer after service.
- Inspect for proper cable routing, secure connectors, missing or loose screws, sharp edges, cleanliness, cosmetic defects, and stained components.
- Exercise all motions for 10 cycles.
- Test serial, Ethernet, PS/2 barcode/keyboard, printer, touchscreen, display, readhead, strip detector, table, and pusher arm functions as applicable.
- Perform strip centering and strip walk testing.
- Perform the Instrument Release Test using the required release test materials.
Manufacturer-listed frequencies
Scheduled PM frequency: Not specified in the provided service guide.
The service guide states the cleaning and preventive maintenance procedures are to be performed whenever a Clinitek Advantus analyzer is in service possession, and service release testing must be performed before returning the analyzer to the customer after service.
Manufacturer-listed part numbers / materials
- Lubriplate 630-AA multipurpose grease
- Lubriplate 630-AA, 1-3/4 ounce: PN 50336008
- Lubriplate 630-AA, 3/8 ounce: PN 50336040
- Display extension cable: PN 109456
- Computer Port DB9 loopback connector: PN 133295
- RJ45 Ethernet loopback connector: PN 71647006
- Floating rail hold-down: PN 133388 / PN 71647013 depending on test section
- Hard Standard Strip: PN 95002262
- Serial test cable DB25 to DB9 null modem cable: PN 40453255
- Release Test Software: PN SR00169X
- Release Test Limits file: PN SR00170X
Hard standard maintenance
The service guide lists Hard Standard Strips as PN 95002262. In-use strips are designed for use for not more than 30 days, then discarded. Calibration is not required. Unused strips have indefinite shelf life if kept in original packaging and protected from excessive moisture and light. Each day a hard standard strip is used, inspect it for damage and dirt. Replace if damaged or dirty.
Post-repair safety inspection / release requirement
The service guide states that before returning the analyzer to the customer, Service Release Testing must be performed. It also states the release procedures apply before releasing any Clinitek Advantus analyzer back to a customer or into an exchange pool, even if no repair was made.
AEM note
If a facility performs this PM at a different interval or changes the listed activities, that should be handled under the facility’s approved AEM program, risk assessment, maintenance history, and applicable regulatory requirements.
What This PM Procedure Covers
- Visual inspection and cleanliness check
- Push bar slide arm shaft cleaning and lubrication
- Basic motion and user-interface functional checks
- Strip detector, strip centering, and strip walk verification
- Printer, display, touchscreen, barcode/keyboard, serial, and Ethernet checks as applicable
- Electrical safety documentation per facility policy
- Service release documentation
Required Tools and Equipment
Use only the items applicable to the level of PM being performed.
- Isopropyl alcohol
- Cotton-tipped applicators
- Lubriplate 630-AA multipurpose grease
- Multistix 10 SG reagent strips
- Hard Standard Strip, PN 95002262
- Floating rail hold-down, PN 133388 or PN 71647013
- Thermal printer paper
- Barcode reader, if PS/2 barcode port is used
- Computer Port DB9 loopback connector, PN 133295, if testing serial port
- RJ45 Ethernet loopback connector, PN 71647006, if testing Ethernet port
- External printer / parallel interface, if external printer is used
- Electrical safety analyzer, if required by facility policy
- Ground bond tester or safety analyzer, if required by facility policy
Step-by-Step PM Procedure
1. Confirm Device Status
Action: Confirm the analyzer is not processing patient specimens. Notify lab staff before powering down, opening covers, or running service tests.
Expected outcome: No patient testing is interrupted or reported from a device under maintenance.
2. Review Manufacturer-Listed Interval
Action: Document that the provided service guide does not specify a recurring scheduled PM interval. Document whether the PM interval is facility policy, AEM-based, post-repair, or service-event based.
Expected outcome: PM frequency is audit-clear and not falsely attributed to the manufacturer.
3. Visual Inspection
Action: Inspect the analyzer exterior, fixed platform area, push bar, printer area, display, cables, connectors, power cord, labels, and case condition.
Check for cracked or damaged housing, missing or loose screws, sharp edges on the outer case, stained or contaminated components, damaged fixed platform, damaged push bar, damaged moving table, damaged hold-down components, loose or improperly routed cables, and damaged power cord or plug.
Expected outcome: Analyzer is clean, intact, and safe to operate.
4. Clean Analyzer
Action: Clean analyzer surfaces and user-accessible areas according to the Operator’s Guide maintenance instructions. Pay attention to areas repeatedly exposed to reagent, including the push bar and fixed platform assembly.
Expected outcome: No visible reagent buildup, dirt, or contamination remains.
5. Lubricate Push Bar Slide Arm Shaft
Action: Turn analyzer off. Remove the push bar, fixed platform, hold-down plate, and moving table as described in the Operator’s Guide daily cleaning procedure. Clean the push bar slide arm shaft and lower guide with alcohol. Apply a thin coat of Lubriplate 630-AA multipurpose grease to the shaft and guide. Reinstall the tables and push bar. Move the slide arm several times to spread the lubricant. Power analyzer on.
Expected outcome: Push bar movement is smooth and free of sticking or binding.
Manufacturer-listed lubricant: Lubriplate 630-AA only. The service guide states other lubricants are not supported because their effect on parts is unknown.
6. Exercise All Motions
Action: Enter Factory Test Mode. Select INSTRUMENT TEST then EXERCISE ALL MOTIONS. Run 10 cycles.
Expected outcome: All 10 cycles complete without displayed errors.
7. Sensor Status Check
Action: In Factory Test Mode, access the Sensor Status screen. With the fixed platform and moving table installed and the analyzer in Ready state, verify sensor status.
Expected outcome from service guide: Table in Place: YES; Push Bar Home: YES; Transport Home: NO.
8. Strip Detector Test
Action: In Factory Test Mode, select TEST STRIP DETECTOR. Place a Multistix 10 SG reagent strip on the fixed platform. Move the strip across valid placement positions. Verify the analyzer beeps when it detects the strip. Select PRINT DETECTOR SETUP VALUES.
Expected outcome: Five LEDs flash, and detector setup values print between 10 and 254.
Fail condition: If the analyzer reports 0 or 255, the analyzer fails the test and should be rejected or removed from service for troubleshooting.
9. Strip Centering Test
Action: Install the floating rail hold-down and fixed platform. In Factory Test Mode, select SETUP STRIP CENTERING. Place a Hard Standard Strip on the load zone and select OK.
Expected outcome: Analyzer advances the strip, calculates a new strip centering value, stores it in memory, and reports an acceptable range of 4 to 40.
10. Strip Walk Test
Action: Confirm the fixed platform has the normal customer hold-down installed. In Factory Test Mode, select STRIP WALK TEST. Load 10 dry Multistix 10 SG strips when prompted. Review the internal printer result.
Expected outcome: Use the service guide criteria. New drive housing assembly: Strip Walk Test = A required. Used drive housing assembly: Strip Walk Test = A or B acceptable. Strip Walk Test = C fails for a used assembly. If the analyzer fails, realign the horizontal plate or replace the drive housing.
11. Internal Printer Test
Action: In Factory Test Mode, select TEST PRINTERS then INSTRUMENT PRINTER TEST.
Expected outcome: Printer produces the test pattern clearly without missing, faded, or distorted print.
12. Touchscreen Test
Action: In Factory Test Mode, select TEST TOUCHSCREEN. Touch each displayed box.
Expected outcome: Each touched box displays a check mark.
13. Display Test
Action: In Factory Test Mode, select TEST DISPLAY.
Expected outcome: All pixels highlight during the display test.
14. Barcode / Keyboard Port Test, If Used
Action: If the analyzer uses the PS/2 barcode reader or keyboard, connect the barcode reader and run the barcode reader port test. Scan a known barcode.
Expected outcome: Displayed data matches the barcode.
15. Computer Port Test, If Used
Action: If the serial computer port is used, install the DB9 loopback connector and run the computer port test.
Expected outcome: Data sent matches data received.
16. Ethernet Port Test, If Used
Action: If Ethernet communication is used, install the RJ45 loopback connector and run the Ethernet port test.
Expected outcome: Data sent matches data received.
17. Cycle Readheads Test
Action: In Factory Test Mode, access CYCLE READHEADS.
Expected outcome: No error code is displayed.
18. Cycle Table Test
Action: In Factory Test Mode, select CYCLE TABLE.
Expected outcome: No error code is displayed.
19. Cycle Pusher Arm Test
Action: In Factory Test Mode, select CYCLE PUSH BAR.
Expected outcome: No error code is displayed.
20. Instrument Release Test, If Performing Post-Repair / Release Testing
Action: Use the required release test software, limits file, serial test cable, hard standard test strip, floating rail hold-down, thermal printer paper, and compatible PC. Run the Instrument Release Test and compare collected analyzer data to predefined limits.
Expected outcome: PC screen displays Pass.
Note: The service guide states previous test results are overwritten each time this test is performed.
Electrical Safety Testing if applicable
The provided service guide lists electrical requirements and line leakage specifications:
- Electrical rating: Auto ranging 100 to 240 VAC ±10%
- Power requirements: 50 to 60 Hz
- Maximum power input: 72 VA
- Fuse rating: 2 A, 250 V, 2 AG, SB(T)
- Line leakage current: <0.5 mA normal condition
- Line leakage current: <3.5 mA single fault condition
The provided service guide does not list a routine PM electrical safety test interval or a ground resistance limit. Use facility policy for routine electrical safety testing documentation.
Ground resistance measured in ohms, expected ≤ 0.5 Ω or facility/NFPA 99 criteria if different.
Touch/chassis leakage measured in microamps:
Facility limit used =
Result =
Pass / Fail =
Line leakage, if tested under lab-equipment criteria:
Normal condition result =
Single fault condition result =
Pass / Fail =
Pass / Fail Criteria
PM Pass Criteria
- Analyzer is clean and physically intact.
- No loose or missing screws are present.
- No sharp case edges are present.
- Cables are routed properly and connectors are secure.
- Push bar slide arm moves smoothly after cleaning and lubrication.
- Exercise All Motions completes 10 cycles without error.
- Strip detector values are within 10 to 254.
- Strip centering value is within 4 to 40.
- Strip Walk Test result meets service guide criteria.
- Display, touchscreen, printer, barcode/keyboard, serial, and Ethernet checks pass where applicable.
- Cycle readheads, table, and push bar tests complete without errors.
- Electrical safety testing passes facility criteria, if performed.
- Instrument Release Test passes when required for post-repair or release testing.
Remove From Service Criteria
Remove from service if any of the following are found:
- Failed motion, sensor, strip detector, strip centering, strip walk, readhead, table, or push bar test.
- Strip detector setup value reports 0 or 255.
- Strip Walk Test result fails service guide criteria.
- Instrument Release Test fails when required.
- Electrical safety test fails facility criteria.
- Damaged power cord, plug, case, or user-contact surface.
- Loose internal hardware, improper cable routing, or unsecured connectors.
- Reagent contamination or physical damage that cannot be corrected during PM.
- Analyzer produces errors during release or functional testing.
Copy/Paste CMMS Work Order Procedure
Use the manufacturer service manual, facility policy, and approved AEM program to determine the final PM interval and return-to-service requirements.